ABB Robotics is spearheading a global movement to standardize how industrial robots consume power. This initiative addresses a critical gap in the factory automation sector. Currently, manufacturers lack a universal benchmark to compare the energy performance of different robot brands. By establishing a clear framework, ABB aims to make sustainability a measurable metric rather than a marketing claim.

Why Energy Measurement is Critical for Modern Control Systems

In the world of industrial automation, precision and speed usually take precedence over power savings. However, energy costs are rising, and carbon footprint regulations are tightening. ABB’s internal research reveals that over 70% of a robot’s total carbon emissions occur during its operational life. Therefore, accurate measurement is the essential first step toward meaningful optimization. Without data, engineers cannot refine their control systems to meet green manufacturing targets.

Collaborative Development of ISO Technical Specifications

ABB is not working in isolation to define these benchmarks. The company has partnered with the Swedish Institute for Standards (SIS) and experts from 11 different nations. This global task force includes rival manufacturers and leading research institutes. Together, they are drafting an ISO technical specification expected to debut by August 2026. This standard will provide a unified methodology for testing and certifying factory automation equipment.

Empowering Engineers to Optimize DCS and PLC Integration

Standardization will fundamentally change how systems integrators approach project design. Once finalized, these metrics will allow engineers to integrate robots into DCS (Distributed Control Systems) with higher predictability. Designers can then select specific models based on verified energy data rather than estimations. Consequently, this transparency leads to more efficient PLC programming and better-coordinated motion control, reducing idle power waste across the production floor.

Strategic Realignment: The SoftBank Acquisition Context

The landscape of the robotics industry is shifting rapidly. In late 2025, ABB Group announced the sale of its robotics division to SoftBank Group for $5.3 billion. Despite this massive corporate transition, the mission for energy standardization remains a priority. SoftBank’s investment suggests that the market highly values sustainable, AI-driven industrial automation. This acquisition may even accelerate the deployment of energy-efficient "autonomous versatile robotics" (AVR) worldwide.

Author Perspective: The Ripple Effect of Standardization

As an industry observer, I believe this move toward standardization is long overdue. For decades, motors and household appliances have had clear energy labels, yet high-consumption industrial assets remained in the dark. This ISO initiative will likely trigger a "race to the top" among manufacturers. Beyond robots, we should expect to see similar transparency demands for servo drives and control systems components. This shift transforms sustainability from a compliance burden into a competitive advantage.

Practical Application Scenarios for Sustainable Robotics

• Automotive Paint Shops: Implementing certified high-efficiency robots reduces the cooling load required to offset heat generated by machinery.

• Electronics Assembly: Engineers can utilize compact cobots with low-wattage profiles to maintain precision without bloating the plant's energy bill.

• Logistics Warehousing: Using standardized data, managers can synchronize AMRs and PLC units to optimize travel routes, directly lowering battery charging frequency.

• Greenfield Factory Projects: Standardized metrics simplify the process of achieving LEED or similar environmental certifications for new industrial facilities.