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ABB PM865K01 3BSE031151R1 High Integrity Processor Unit Kit

ABB PM865K01 3BSE031151R1 High Integrity Processor Unit Kit

The ABB PM865K01 (3BSE031151R1) is a High Integrity Processor Unit designed for the AC 800M controller platform within the ABB System 800xA environment. This unit is engineered for safety-critical process...

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SKU: PM865K01 3BSE031151R1
Vendor: ABB

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The ABB PM865K01 (3BSE031151R1) is a High Integrity Processor Unit designed for the AC 800M controller platform within the ABB System 800xA environment. This unit is engineered for safety-critical process automation applications requiring high availability, deterministic control, and functional safety compliance. The processor is built around a 96 MHz PowerPC-based microprocessor, supported by 32 MB of RAM and 2 MB of Flash PROM for firmware storage.

Features

  • High Integrity (HI) CPU capable of SIL 3 safety applications when used with compatible safety modules.
  • Redundant controller architecture support for hot-standby configurations via RCU-Link.
  • Integrated communication interfaces including two RJ45 Ethernet ports and two serial ports (COM3/COM4).
  • CEX-Bus support for up to 12 communication modules, including PROFIBUS DP, Modbus TCP, and IEC 61850.
  • Includes essential hardware kit: PM865 CPU, TP830 baseplate, TB850, TB807, and TB852 terminators.

Applications

  • Chemical and material processing for continuous control loops.
  • Water and wastewater management including pump station and filtration control.
  • High-speed machinery coordination in packaging and textile industries.
  • Material handling systems requiring cross-system synchronization via Ethernet.

Technical Specifications

Model PM865K01 (3BSE031151R1)
Processor 96 MHz PowerPC
RAM 32 MB
Flash PROM 2 MB
Supply Voltage 24 V DC
Operating Temperature 0 degC to +55 degC
Storage Temperature -40 degC to +70 degC
Relative Humidity 5% to 95% (non-condensing)

Installation Guidelines

  • Ensure the system is powered down before inserting or removing the processor module from the baseplate.
  • Mount the TP830 baseplate securely to the DIN rail; ensure proper grounding to the cabinet chassis.
  • Use shielded twisted-pair cabling for Ethernet connections to minimize EMI interference.
  • Maintain adequate ventilation around the controller to ensure operating temperatures remain within the 0 to 55 degC range.
  • For redundant configurations, ensure the RCU-Link cable (TK851) is correctly seated between the two PM865 units.
  • Follow all specific safety manual instructions when configuring for SIL 3 functional safety.

FAQ

What is the PM865K01?

The PM865K01 is a high-integrity processor unit kit for the ABB AC 800M system, designed to handle both standard process control and safety-related functions.

Does this unit support redundancy?

Yes, it supports CPU redundancy, CEX-Bus redundancy, and S800 I/O redundancy. Two units can be configured as a hot-standby pair with automatic failover.

What software is required for programming?

The controller is programmed using ABB Control Builder M or Control Builder Professional, supporting standard IEC 61131-3 languages.